Thanks Norm for your interesting links.
I like the polished look of the Airstreams, but I don't want to polish my can twice a year.
So stainless steel will be the best for me, but 7.3 square meters will cost about 440 Euros in 0.6 mm thickness.
The ground frame will be 40 x 40 x 2 mm rectangular aluminum tubes, which will be welded together by a company for me.
The body should be removable and fixed at only four points to the ground frame. So its only cargo and not a vehicle.
We have strong regulations in Germany for additional lighting and plexiglass windows used in vehicles.
But if the can is only transported on a platform trailer, I'm free in design, material and lighting.
The floor will be one big sheet of 2 m x 1 m x 1.5 mm aluminum treadplate.
The wall frame I will build from 20 x 20 x 1.5 mm rectangular aluminum tubing.
And the curved roof and corner frames will be from 15 x 15 x 1 mm rectangular aluminum tubing wich I can bend by myself over a pattern.
The stainless skin I will fix with 4mm waterproof rivets to the frame. The biggest problem I fear are the four 3-D roof corners with one foot radius.
I have to test it with a sheet of paper, then aluminum to find a cutting pattern that will work at the end for the stainless steel too.
Possibly it's worth to think about a slide-out like in that thread below.
http://www.tnttt.com/viewtopic.php?t=44263It will be to build easier, than two wings to get a dry big bed.
And the body is more solid with one wall without door.
I did that similar 20 years ago for our Citroen 2CV trunk door.
When my axle arrives, I will open a new thread with plans and pictures and I'm looking forward to comments and hints.
@junkboy - Thanks that you remember Germany that way. On our way to Paris last August we stayed overnite in Ramstein with our Eriba Troll.
For me my honeymoon 1993 in US Southwest was my best vacation ever !
Tom