Question regarding hanging shelves...

Converting Cargo Trailers into TTTs

Question regarding hanging shelves...

Postby osx-addict » Tue Jul 07, 2009 1:31 am

Hi all.. I'm a newbie here.. I'm actually not building a TTT per-se but would like to retrofit our 5-6 year old Wells Cargo 4x6 enclosed trailer to accommodate better storage for an upcoming trip up to the Pacific Northwest next month. Ultimately I'd like to pack some bikes and have a floor mount that can be used to hold down the front forks and was thinking that I could mount a set of shelves above the area over the front forks/handlebars for some small suitcases, boxes,etc.. Doing stuff like this ought to allow more stuff to be put in the trailer without wasting valuable space..

This particular trailer has square tubular steel (as far as I know -- still need to verify that its not aluminum) vertical pillars on 16" centers sandwiched between 1/4" plywood on the walls and the outer skin. I was thinking of attaching some 1x wood to the hidden metal studs to build out some shelves or possibly use something like some of the Elfa closet shelves cut to size (I've got some of this at home sitting around).

Anyway, what I'm curious about is whether any of you have any ideas on what my max-weight ought to be for the shelf & loading. Obviously I don't want the shelf to collapse or bend the steel tubing (not likely I'd guess). Also, if you've got suggestions to help tie things down on the shelf so they don't jump up-n-down (this trailer bounces a bit at freeway speeds unless its really loaded) that would be appreciated as well!

Below is what the trailer looks like (this is not my personally -- but mine looks just like it).

http://www.youngwellscargo.com/images/m ... online.jpg
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Postby kevin57 » Tue Jul 07, 2009 7:41 pm

Welcome. Why don't you build your shelves on legs (2x2 's) and then fasten that to the wall. Might try bungee cords to keep everything in place.
Just my .02
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Postby southpier » Tue Jul 07, 2009 7:58 pm

or, if you want to keep the floor space open, use a standard (inverted "L") hardware store brace under the lowest shelf.

http://www.thehardwarehut.com/catalog-p ... _ref=17985


then the upper shelves can be supported by it at the front edge. a stiffener along the front edge would help, too. once the shelves are installed, you will load them up!
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Postby mdvaden » Thu Jul 16, 2009 10:49 am

The shelves in that last post link - I use in my office for light duty.

For the trailer, I use brackets I first tried when we mounted a shelf for our big cockatiel cage in the living room.

Home Depot and Lowes usually sell them on the same isle, at about $6 to $11 each.

They feel much heavier, and have an angled brace that keeps the extended edge from collapsing. The brace angles farther down to the wall mount part. Therefore it's using the triangle concept that makes some bridges so darn strong.

In the trailer, I keep a CTR TV, DVD and some other stuff on the shelf, and it one more above it, carried like 70 lbs of canned food for months. Although I now put the heavy food on floor level to lower the center of gravity.

The brackets I use extend a bit further and you can put more than just an 11" shelf.
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