Where To Start... Where To Start.... :P

Converting Cargo Trailers into TTTs

Where To Start... Where To Start.... :P

Postby SirJoey » Tue Dec 08, 2009 3:24 pm

Hi Guys! For anyone who hasn't seen my introduction, I'm a retiree on a fixed & very limited income. Bought a tiny 5x8 CT, new, couple of years ago. I chose this one, cuz it was the smallest one I could find with a man door in the side. Anyway, I put in a window, roof vent & some shelves. To date, that's all. Wanna convert 'er, but geeze... where to start...

Okay, I guess FIRST, if it ever stops raining, I'll take some pics & post 'em here for you pic-mongers! :lol:

After that, I'm thinkin' rip out the shelves & start from scratch. First question... insulation... some guy told me I should just drill a few small holes in the top of each sheet of plywood, & squirt the walls full of spray-in foam.

Personally, I'm thinkin' I should take down all the ply, insulate with rigid foam board, reinstall the ply, & paint. :thinking: Opinions?

Another question, if I do it MY way, how do you hold the foam board in place, while reinstalling the plywood? Thanx! :)
Last edited by SirJoey on Thu Feb 11, 2010 3:41 pm, edited 1 time in total.
When all is said & done...
a lot more gets SAID than DONE!
User avatar
SirJoey
Teardrop Master
 
Posts: 131
Joined: Tue Dec 08, 2009 2:10 pm
Location: Aboard a UFO, hovering over South Carolina

Postby astrotrailer » Tue Dec 08, 2009 5:32 pm

All lot of the trailers have steel z channel. Cut the rigid foam so
it just fits between the z channel. A bit tight with some friction will
help hold it in place until you are ready to put the plywood back up.

I put 1 inch rigid in the walls and in the ceiling. 2 inch under the deck
and 1 inch closed cell foam below the rigid and supports on the ceiling.
This gives me a total of 2 inches above. The foam ceiling gives my
head a crash pad if I forget that I a taller than the inside of the trailer.
The foam is good for the curved corners since it bends easier than the
rigid.

Jeff
User avatar
astrotrailer
Teardrop Master
 
Posts: 100
Images: 17
Joined: Fri Nov 13, 2009 7:50 pm
Location: Reno NV

Re: Where To Start... Where To Start.... :P

Postby angib » Wed Dec 09, 2009 5:34 am

SirJoey wrote:some guy told me I should just drill a few small holes in the top of each sheet of plywood, & squirt the walls full of spray-in foam.

And did he also tell you that you'll either rip the interior lining off as the foam expands (if you use too much), or have separate lumps of foam with air pockets in between (if you use too little)? I don't believe using just the right amount is a realistic goal.

If you look at the sort of supports put either side of a Boston Whaler when they inject the 'unsinkable' foam, you would get an idea of just how much force expanding foam can generate over a large area.

Andrew
User avatar
angib
5000 Club
5000 Club
 
Posts: 5783
Images: 231
Joined: Fri Apr 30, 2004 2:04 pm
Location: (Olde) England
Top

Postby SirJoey » Wed Dec 09, 2009 7:46 am


Thanx, Astro. Mine has the U-shaped studs, but I should still be able to cut the foam to fit tight enough to hold itself in place while I replace the ply, hopefully. If not, maybe a little glue will work.

Thanx, Angib. I didn't realize that stuff expanded with that much force, but I DID figure it'd be unlikely that I'd get uniform fill without air pockets. I agree with you that getting it just right is an unrealistic goal. That's one reason I figured I'd go ahead & do it the "hard" way, with the foam board. :)
When all is said & done...
a lot more gets SAID than DONE!
User avatar
SirJoey
Teardrop Master
 
Posts: 131
Joined: Tue Dec 08, 2009 2:10 pm
Location: Aboard a UFO, hovering over South Carolina
Top

Postby SirJoey » Thu Dec 10, 2009 1:15 pm

Okay, here's a few shots of my humble lil' 5x8, & today's miniscule progress, as of this morning.

Image





Here's the interior, with the shelves I had previously added a couple of years ago, when I first bought her:

Image





And then, a little later, after removing nearly everything, & getting back to basics:

Image

She's goin' in the shop Saturday for installation of a used Coleman rooftop AC unit I got for $200.
Installation is gonna be $80 more.
When all is said & done...
a lot more gets SAID than DONE!
User avatar
SirJoey
Teardrop Master
 
Posts: 131
Joined: Tue Dec 08, 2009 2:10 pm
Location: Aboard a UFO, hovering over South Carolina
Top

Postby SirJoey » Tue Dec 15, 2009 3:12 am

Well, I dropped her off at the dealer Saturday, as planned.
Supposed to pick her back up this coming Saturday, if all goes well.
When all is said & done...
a lot more gets SAID than DONE!
User avatar
SirJoey
Teardrop Master
 
Posts: 131
Joined: Tue Dec 08, 2009 2:10 pm
Location: Aboard a UFO, hovering over South Carolina
Top

Postby SirJoey » Tue Dec 22, 2009 2:44 pm


Finally got 'er back! :applause:

This thing is HUGE! It covers half the roof of my little 5x8!

Image

Image

Can you say "Overkill"? :laughter:
When all is said & done...
a lot more gets SAID than DONE!
User avatar
SirJoey
Teardrop Master
 
Posts: 131
Joined: Tue Dec 08, 2009 2:10 pm
Location: Aboard a UFO, hovering over South Carolina
Top

Postby steve smoot » Tue Dec 22, 2009 3:35 pm

say what, you plan on hangin' meat in that sucker :thinking: ;)
I am not a complete idiot, some parts are missing...
User avatar
steve smoot
Lifetime member
 
Posts: 1355
Images: 62
Joined: Thu Sep 17, 2009 5:42 pm
Location: Boone NC
Top

Postby BC Dave » Tue Dec 22, 2009 11:39 pm

... its a jet pack for more torque when you need it going up hill?.

You'll have no problem keeping cool; just make sure you have a well insulated sleepingbag ...lol.

Jokes aside; looks fine! It'll make a good conversation piece.
User avatar
BC Dave
Teardrop Master
 
Posts: 247
Images: 13
Joined: Sat Oct 31, 2009 12:32 am
Location: BC, Canada
Top

Postby SirJoey » Wed Dec 23, 2009 7:49 am


Yeah, that's it... a jet-pack-powered, rolling meatlocker! :lol:

Thanx guys, now I don't feel so bad about spending $300
for a ridiculously oversized AC unit, in the middle of Winter... :crazy:
When all is said & done...
a lot more gets SAID than DONE!
User avatar
SirJoey
Teardrop Master
 
Posts: 131
Joined: Tue Dec 08, 2009 2:10 pm
Location: Aboard a UFO, hovering over South Carolina
Top

Postby Alan Wood » Wed Dec 23, 2009 10:27 pm

As far as I know those units only come in 1 basic size. A bit oversized for a 5x8 given that it's well insulated but should do the job nicely. I suggest that you don't worry about it. That unit looks like the beginings of a very nice one person camper to me! :thumbsup:
Alan Wood
User avatar
Alan Wood
5000 Club
5000 Club
 
Posts: 5130
Images: 2
Joined: Tue Feb 07, 2006 1:26 am
Location: Sacramento California
Top

Postby Curtis in Texas » Sat Dec 26, 2009 10:36 pm

Wow, $200 for a Coleman 1500 btu AC!! Does it have the heat strip in it too?
You will never get hot with that. And with the heat strip you are set in your little trailer.

They dp come in a little smaller version of 1300 btu. But physically they are only a little smaller.

I had a 1500 on my 1207 Jayco Pop Up trailer some years ago and it would freeze us out in Tuscon in the middle of Summer. In the winter the heater would keep us comfortable with the canvas walls, but not overly warm. For an unfolded 24 ft Pop Up that's not bad. We used electric blankets and a small heat strip heater for the bathroom/ shower area
Why can't I find deals like that???? :applause:

Forgot to add. The Coleman brand 1500 has the pointed covers and the 1300 were blunt or rounded of noses.
Curtis in Texas
Teardrop Advisor
 
Posts: 51
Joined: Thu Aug 06, 2009 5:18 pm
Top

Postby Prem » Sun Dec 27, 2009 12:32 pm

Are you sure it's really an air conditioner and not a Chiguagua-size, jet pack-powered escape pod to get back to the mother ship hovering above South Carolina :QM

Prem :thinking:
My goal...

_____________________________________________
...is to live in a trailer.
User avatar
Prem
Gold Donating Member
 
Posts: 3222
Images: 144
Joined: Thu Aug 21, 2008 11:25 am
Location: State of Jefferson (Oregon side)
Top

Postby SirJoey » Mon Dec 28, 2009 10:09 am

Alan, thanx for the kind words of encouragement! It's not insulated yet, & in fact, they didn't even wire up the AC, they just basically "installed" it. I'll have to wire it & run the wires inside the walls when I get my insulation. Unfortunately, I don't even have the stuff yet, but that's the next step when I do.

Curtis, this one came out of a pop-camper, too. The people said they couldn't keep the roof from leaking, cuz the unit was too heavy, the roof couldn't support it properly, & they couldn't keep it sealed. BTW, is this what you mean by a pointed cover?

Image

If so, then I guess I got the big one, huh? Unfortunately, it doesn't have the heat strip, so I guess I'll have to rely on other means for heat:

Image

I kinda figured this was a pretty decent deal, since they quoted me a price of around
$800 for a new one! At any rate, thanx for the info. I didn't even know what I had here.



Some donated pallets I tossed in there. Think I can salvage some decent shelf-building plywood out of them:

Image

Prem, you may have a point there! :lol:
When all is said & done...
a lot more gets SAID than DONE!
User avatar
SirJoey
Teardrop Master
 
Posts: 131
Joined: Tue Dec 08, 2009 2:10 pm
Location: Aboard a UFO, hovering over South Carolina
Top

Postby Prem » Mon Dec 28, 2009 10:17 am

You've got some excellent plywood in those pallets. Heavy duty and strong. Good scrounging! (ReUse beats buying retail!)

Speaking of retail, 1" or 3/4" rigid foam insulation is inexpensive and your 5x8 trailer won't require much. Same for paneling. (Home Depot)

Prem :thumbsup:
My goal...

_____________________________________________
...is to live in a trailer.
User avatar
Prem
Gold Donating Member
 
Posts: 3222
Images: 144
Joined: Thu Aug 21, 2008 11:25 am
Location: State of Jefferson (Oregon side)
Top

Next

Return to Cargo Trailer Conversions

Who is online

Users browsing this forum: No registered users and 10 guests