Lady Bug Winter Warrior - finally campable!

...ask your questions in the appropriate forums BUT document your build here...preferably in a single thread...dates for updates, are appreciated....

Postby campingdude » Sun Feb 08, 2009 11:52 am

Can't wait to see it Scott :thumbsup: :thumbsup: :thumbsup:
David
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Postby RAYVILLIAN » Mon Feb 09, 2009 6:59 pm

It's looking great Scott. Can't wait to see it down at LCG or maybe sooner. I've considered real strong on making our next one wider. One question are you going to make the double wall off set at the bottom of the hatch when it is down? Mike and I both did and I've wondered if it was necessary.

Gary
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Darn blank states keep getting further away and we keep traveling slower ain't never gona get this map full.
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Postby starleen2 » Mon Feb 09, 2009 10:55 pm

RAYVILLIAN wrote:It's looking great Scott. Can't wait to see it down at LCG or maybe sooner. I've considered real strong on making our next one wider. One question are you going to make the double wall off set at the bottom of the hatch when it is down? Mike and I both did and I've wondered if it was necessary.

Gary


To save weight, I am not going to do the offset, but rather run a 2” curved strip down each side - Molding it in such a way that it blends into the side at the leading edge, but matches the profile of the hatch. This should keep air at towing speeds from getting up under the hatch and provide strong points for latches

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Postby mikeschn » Tue Feb 10, 2009 4:52 am

Which method did you decide on to keep your hatch sides from splaying out, in both the down AND the up position?

Mike...
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Postby starleen2 » Tue Feb 10, 2009 2:59 pm

Mike,
The wall and hatch construction will be 1/4 ply, 3/4 foam insulation, and 1/8 ply for the interior. The exterior will be fiberglassed along the seams and coated in resin to give it strength.

ImageImageImage

These T- nuts are what I’m going to used to keep the hatch locked in the upper position with a bolt going through the wood and into the T-nut. I’m thinking about embedding the matching stainless bolt into a wooden knob or plastic handle. When the hatch is down, regular enclosure clamps will do
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Postby RAYVILLIAN » Tue Feb 10, 2009 4:21 pm

Great minds work alike. I actually thought of using a strip right after I posted the last time. Don't know why I hadn't thought of it before. It should work fine.
Gary
Where ever we raise the hatch is home.
Darn blank states keep getting further away and we keep traveling slower ain't never gona get this map full.
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Postby mikeschn » Tue Feb 10, 2009 8:32 pm

starleen2 wrote:Mike,
The wall and hatch construction will be 1/4 ply, 3/4 foam insulation, and 1/8 ply for the interior. The exterior will be fiberglassed along the seams and coated in resin to give it strength.

ImageImageImage

These T- nuts are what I’m going to used to keep the hatch locked in the upper position with a bolt going through the wood and into the T-nut. I’m thinking about embedding the matching stainless bolt into a wooden knob or plastic handle. When the hatch is down, regular enclosure clamps will do


That's exactly what I used...

Here is my "Big Bolt"...

Image

The t-nuts were inserted from the inside, and secured with two pan head screws... If you use your imagination a little bit, you can see it in this photo.

Image



Mike...
The quality is remembered long after the price is forgotten, so build your teardrop with the best materials...
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Postby Senior Ninja » Tue Feb 10, 2009 9:06 pm

:lol:

Lucky Dog!
Steve

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Postby starleen2 » Tue Feb 10, 2009 9:59 pm

mikeschn wrote: Here is my "Big Bolt"...

Image

Mike...


Exactly what I was thinkin'
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Postby mikeschn » Tue Feb 10, 2009 10:59 pm

;)
The quality is remembered long after the price is forgotten, so build your teardrop with the best materials...
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Postby starleen2 » Thu Feb 12, 2009 2:45 pm

Mrs starleen dubbed it the Lady Bug and that's going to be the name - now for the paint and graphics:

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Postby starleen2 » Thu Feb 12, 2009 11:19 pm

Today I joined a club - the "I bent wood" club. After constructing the bending Jig, I set out to cut several 1/8 inch thick strips for lamination of the curve for the front section. They turned out very well and very strong (albeit some sanding to level some rough cuts). BTW - Just joined the "whole lotta Clamps " club :D
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Will post a few pictures of the finished ones when they are sanded tomorrow
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Postby starleen2 » Fri Feb 13, 2009 9:56 am

Well Here they are plus the bending jig - I let them dry overnight and did a little sanding with a belt sander and - perfect fit

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Postby Miriam C. » Fri Feb 13, 2009 11:24 am

:woohoo: Looks like it worked great! I sure wish you could work double time. :twisted: 8)
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Postby S. Heisley » Fri Feb 13, 2009 2:57 pm

This is a build that I will watch with much interest! You're plans and ideas look great and you've already got the build going gang-busters! :applause:

Wishing you much success,
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