Theresa's 4 x 8 Ginger Gypsy Build

...ask your questions in the appropriate forums BUT document your build here...preferably in a single thread...dates for updates, are appreciated....

Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby jbyrd » Sun Mar 16, 2014 8:17 pm

I really like the vintage hot plate, very cool!!
Til later, See ya
Jeremy

My build journal #1 "SOLD" : viewtopic.php?t=45945
my build journal #2 "SOLD": viewtopic.php?f=50&t=59216
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby S. Heisley » Sun Mar 16, 2014 9:39 pm

catleppert wrote:Steve - GENIUS on the cover! Ohmigosh, didn't even think about that. Hmmm, another sewing project....



A cooler cover is a great idea! Good job, Theresa. Your trailer is going to POP with color....should be a lot of fun! :thumbsup: :applause:
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Theresa's 4 x 8 Ginger Gypsy Build

Postby catleppert » Sun Mar 30, 2014 7:48 am

Wiring done and roof insulated:

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Supports for future roof rack installed and locations documented:

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Started installing bendy plywood roof skin:

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I have to work today but Chuck is going to finish roof skin, router off excess overhang, plug holes, sand, and maybe get first coat of paint on. We'll see...
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby Woodbutcher » Sun Mar 30, 2014 8:48 am

Lookin good guys, You are getting close now. A few warm weekends and it will be ready for a maiden voyage.
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby catleppert » Sun Mar 30, 2014 12:37 pm

Still at work, but got the following via text..... Drum roll please...... ROOF IS ON! Yeah baby!

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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby S. Heisley » Sun Mar 30, 2014 8:22 pm

:applause: :applause: :applause:

You're getting there! Here's to teardrop camping this summer! :wine:
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby catleppert » Sun Mar 30, 2014 9:07 pm

And.... Two coats of thinned Rustoleum. When dry, will sand and do at least one more thinned coat. Then several coats of full-strength enamel.

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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby Woodbutcher » Mon Mar 31, 2014 8:12 am

Man you guys are moving along fast. Theresa, do you unplug Chuck when it gets dark and let him quit working? :lol: He seems to be moving faster then an orbital sander!
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby catleppert » Tue Apr 01, 2014 6:57 am

Steve..... Had to install a battery back. His cord kept getting tangled in things and slowing him down. Can't have that! We have a deadline to meet! :-D
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby hmikey » Sat Apr 05, 2014 6:12 pm

Hi: great build. What if anything did you use to seal the seams around the roof? I'm always looking for a hint or info. thanks. Mike
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby MrMatt » Sat Apr 05, 2014 7:35 pm

Been following your build. Like the use of colors. Your progress has motivated me on my own build.
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby catleppert » Sat Apr 05, 2014 10:56 pm

hmikey wrote:Hi: great build. What if anything did you use to seal the seams around the roof? I'm always looking for a hint or info. thanks. Mike


Hi, Mike! We sealed the seams with PL Premium, glued and stapled, when we put the roof skin bendy plywood on, then filled any gaps with wood filler. We are painting all the wood with Rustoleum enamel paint which waterproofs it. (A bit of a complicated process using several coats of enamel cut with mineral spirits, then several coats of full-strength enamel.) Then we will put rubber roofing over the top, with the edge extended over the side, and then put roof edge trim over that, with Sikaflex in between the rubber roof and the trim itself.

Hubby just commented that we use Sikaflex. Some people use butyl tape or putty tape. (He would not recommend using silicone for many reasons, chief among them it is not UV resistant.) Have you started your build and do you have a build thread? Would love to see it!
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby catleppert » Sat Apr 05, 2014 10:57 pm

MrMatt wrote:Been following your build. Like the use of colors. Your progress has motivated me on my own build.


Thanks, Matt! Do you have a build thread? Would love to see it!
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby catleppert » Sat Apr 05, 2014 11:07 pm

Today was incredibly productive! It was so productive that I didn't take hardly any pictures! Will take some and post tomorrow. The process of painting with this enamel, sanding in between, is very time consuming! We got a 3rd coat of enamel cut with mineral spirits on, dried, then sanded, and then the first full coat of enamel. Also got paint on the side door and the two rear doors. They should be ready for the first coat of full-strength enamel tomorrow.

I also have been working on my design for a changing room that will be attached to the side of the camper. My original design using 3/4 PVC worked, but it wasn't ideal. A few days ago, our canopy shelter we had put up for the winter over the camper - it came down in high wind. Hubby had thrown away the tarp part, and had piled up the metal poles. Long story short, I used the metal poles from that and made myself the framework for my changing room. It is about 5x4, and will attach to the side of the camper, and will utilize expandable tent poles for supports. The curtains are fabric shower curtains. I can't take a picture of the whole thing until I can put the brackets on the side of the camper, and can't do that till all the painting is done. I'm pretty excited about it! It's gonna be cool!

Will take/post some pics tomorrow!
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Re: Theresa's 4 x 8 Ginger Gypsy Build

Postby MrMatt » Sun Apr 06, 2014 8:23 am

catleppert wrote:
MrMatt wrote:Been following your build. Like the use of colors. Your progress has motivated me on my own build.


Thanks, Matt! Do you have a build thread? Would love to see it!


Here it is: http://tnttt.com/viewtopic.php?t=59414
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