Off-road Teardrop Design/Build

[kokomoto]

The toys for the TV Cherokee have arrived.

TV upgrades

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[kokomoto]

I finally got around to the walls. I'm glad that I bought the biscuit joiner. After the top arch glue joints dry, I'll add the vertical pieces and bottom board.

Wall 1

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Wall 2

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The other wall

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[kokomoto]

Finally finished the skeletons. Now getting all of the pieces together to glue them up with 1/4" plywood.

Skeleton 1

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Skeleton 2

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[kokomoto]

After gluing the skeleton to the inner wall plywood, I cut the 1 5/8" ledge for the spars. I stopped the cut at the forward edge of the upper bulkhead.

Before cutting the rear part of the wall for the galley lid notch, I wanted to confirm that it is 2".

Wall 1

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Wall 2

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Wall 3

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[kokomoto]

More wall progress. Hope to have the walls completed, and attached to the floor this weekend.

Wall 1

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Wall 2

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Wall 3

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[kokomoto]

More progress on the walls. I didn't follow the process in Steve's manual to the letter, and now I am finding out why I should have.

Also build the dead man for holding the walls in place while I attach them to the floor. I should have something that will start to resemble a teardrop camper soon

Wall 1

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Wall 2

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Wall 3

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[kokomoto]

I decided to use pure tung oil on the interior plywood. I've been using RAKA epoxy on the floor, and still intend to use it on all of the external plywood. I think it will protect the wood very well. I haven't mastered applying it with smooth results though. It's on there, but not beautiful. I applied the tung oil per the instructions. It went on really easy with no fuss, and looks great so far with 4 coats. I plan to add two more coats. I bought a quart, and that looks like it will be enough to for the entire interior of the cabin and galley. I was too busy to take pics, but I'll post some pics soon.

[kokomoto]

More goodies for the TD.

I bought two of these lighting fixtures. One for the cabin and one for the galley.The two lights can be turned on separately. I plan to replace one of the two with a red led bulb so that we can use red lights when needed instead of the white.

lighting fixture

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Here are the door locks/latches with deadbolt. Keyed alike.

latches

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[kokomoto]

Lots of progress this week. The walls are up as of tonight. PL premium drying while the Kreg screws hold it them in place.

Just waiting on a delivery of 5x5 1/8" birch for the ceiling so that's on hold. Time to start on the doors, and maybe the hatch frame in the meantime.

Floor installed

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Port wall up

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Port profile

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[kokomoto]

The Mrs is starting to think this is kind of a big deal now.

Kokomotogirl helping

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2 walls

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Finally

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[kokomoto]

I have installed the door jambs fabricated from1/2" birch ply.

I decided to cut a window in the back wall. Not sure if it's a good idea or not, but I like it for some reason. First ceiling panel is also installed. I'm starting to get to the point where a lot of things have to be done in order. Have to be careful.

Still dreading the hatch and door construction.

First ceiling panel

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Rear bulkhead window

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Also picked up a new cooler and water jug to keep in the galley.

Galley so far

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[aggie79]

Very cool!

[kokomoto]

Very cool!

Thanks Tom! It"s starting to get interesting.

[kokomoto]

The roof is now half completed.

Roof foam

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Outer skin

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[kokomoto]

Installed dual LED light fixture in the cabin.

Cabin ceiling

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Also cut the hole in the ceiling for the Fantastic fan.

Fan hole

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