First TD Build

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First TD Build

Postby Wevo » Mon Aug 19, 2019 3:09 pm

Here is my first TD design and build. I completed this in 6 months due to a family reunion. I wanted to make a 10 day camping trip out of it so I had to get it road worthy. Blood sweat and tears Lol.
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Re: First TD Build

Postby retep » Tue Aug 20, 2019 11:06 am

Very nice build. 6 months is very quick. Nicely done


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Re: First TD Build

Postby Wevo » Tue Aug 20, 2019 1:51 pm

I will be posting pictures of my build process. Thank you for the comments!

Im located in central California if any one wants to TD get together

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Re: First TD Build

Postby Wevo » Wed Aug 21, 2019 1:56 pm

Infamous harbor freight 4x8 folding trailer. I converted it to 2000lb trailer with new axle and 15" rims. ETrailer
I welded the frame together.
I installed a new softer ride spring kit because I wasn't happy with the factory one. I plan on a spring over and bigger tires in the future for off-road trails so hopefully it will help.
I installed the axle towards the end of the build.
When I ordered the axle I made a mistake and didn't order the 46" spring seat on center. I ordered the 48" on center . Minor setback. I went to tractor supply locally and purchased spring seats, cut and welded them on.
I didn't know until later I could not put 15" rims on the original axle. This was another reason I swapped out the axle. I am glad I did. Better bearings, bigger Load, and tows like a champ. 85+mph with no issues. Don't even know it's there. So If I lose her I won't even know.

Future build different do's
I would do most hole drilling for wiring, water, and accessories before welding trailer. Easier to use a drill press.
Order and install axle during framing work.

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Re: First TD Build

Postby Spotman » Wed Aug 21, 2019 6:21 pm

WOW....that is Awesome.

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Re: First TD Build

Postby Az Pete » Wed Aug 21, 2019 7:00 pm

Nice!


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Re: First TD Build

Postby Wevo » Thu Aug 22, 2019 2:30 pm

I welded on extra bracing for extending jacks. The jacks work fine but tend to wobble a bit. I will add some tension bolts to them to take the play out when being used. They are easy to extend but need a descent flat area. Non micro adjustments like a corkscrew type.

I coated the 1/4" bottom layer of the deck with Henrys roof tar. I wanted to make the bottom as waterproof as I could.

I framed and added 1" insulation to the deck.
I extended the front and back with a 4" overhang. I did this to intersect the curve so the inside and kitchen floors didn't have a gap. Image

This gives a taller person like myself more room to sleep without reducing the kitchen space.




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Re: First TD Build

Postby Wevo » Fri Aug 23, 2019 2:54 pm

I designed my TD in sketch up to make it easier and faster when building. I looked at many builds and took what I liked from them adding my own touch.

I would like to thank all the builders out there posting and showing their amazing builds.

I spliced 2 sheets of 3/4 pine ply to get the length I needed. If 4x10' isn't available locally its expensive to ship. I decided to lap join 2 pieces and have the seam near the kitchen.

I used locktite construction adhesive and titebond3 wood glue. I used TB3 for surfaces that were touching (cabinet's ) and LT adhesive for anything else with a gap ( roof spars, 1/8" skinning ply).


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Re: First TD Build

Postby Wevo » Tue Jan 07, 2020 3:58 pm

3k mile maiden voyage. She worked great!
A few changes for the next build.
-Softer glow exterior door lights.

I used bright white LEDs. Very bright and even light up the neighbors camp site. Good for forest and woods camping though.

-Add running lights along roof edge near roof rack. ( or build wider teardrop)
I could not see the roof racks or teardrop at night when driving. It pulls so smooth and easy I kept thinking I lost it. I would swerve the trailer to see the running lights on the bottom. It worked and I haven't been pulled over yet .

-I need a big sticker That says "Dun Built it!" Or "BIY"
Everybody that came up to chat asked where I bought it or "I saw it online for sale".


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Re: First TD Build

Postby Kyuzo » Tue Jan 07, 2020 4:07 pm

Very nice! Well done!

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Re: First TD Build

Postby tony.latham » Tue Jan 07, 2020 4:34 pm

Dang, she's a fine-looking 'drop. Well done.

:thumbsup: :thumbsup: :thumbsup: (all three of my thumbs...)

One little suggestion. Your gas struts will last longer if you flip them around. The seals will dry out otherwise.

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Re: First TD Build

Postby Wevo » Wed Jan 08, 2020 4:16 pm

Zion Utah was pretty warm and we were able to test out our climateRight 2500. It worked like a champ!
Have not tested the heating as of yet with this unit.
I took the factory ports off and self tapped abs sewer connections on. I wanted to use the colored hoses to match along with more durability.

Image

Here is my kitchen in the stop cooking and drink a beer mode. Turn on the tunes with BT wireless receiver. 4 ohm system Slim 8" SUB (4) 4x6 RF"s (2) RF tweeters, marine 1500W amp with crossovers. The kitchen LED's are synced to the music.

I know..........a little over kill . I was afraid I wasn't going to have good enough sound.
Now I'm cursed with staying under Vol level 3 in campgrounds.

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Re: First TD Build

Postby Wevo » Wed Jan 08, 2020 4:27 pm

tony.latham wrote:Dang, she's a fine-looking 'drop. Well done.

:thumbsup: :thumbsup: :thumbsup: (all three of my thumbs...)

One little suggestion. Your gas struts will last longer if you flip them around. The seals will dry out otherwise.

Tony
yes! I know I actually changed them around after realizing I put them that way. I finished building 2 days before my trip and had a list of (DOH!) to fix when I got back home Lol. I was supposed to relax but was combing through my TD looking for misses the whole time.

It's a very good tip! Thanks for seeing that.


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Re: First TD Build

Postby retep » Wed Jan 08, 2020 4:29 pm

Wow !!! That is one very nice build! You have a lot of great ideas. Really like the power panel on rails, that is very slick. A job well done. And only 6 months. Incredible. Very very well done.

Peter

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Re: First TD Build

Postby Wevo » Thu Jan 09, 2020 3:32 pm

retep wrote:Wow !!! That is one very nice build! You have a lot of great ideas. Really like the power panel on rails, that is very slick. A job well done. And only 6 months. Incredible. Very very well done.

Peter

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Thank you Peter!!
It was a fun experience! I love tear drops even more now.


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