First time foamy build

Canvas covered foamies (Thrifty Alternatives...)

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Re: First time foamy build

Postby bamajoe » Thu Apr 14, 2016 1:50 pm

Thanks for the advice! Ya I've been thinking about that. Just bought the canvas so I'll do some measuring and adjust before I go to much further..


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Re: First time foamy build

Postby bamajoe » Thu Apr 14, 2016 5:54 pm

How much of a gap would you recommend? I measured 2 layers of canvas, the piece of Tmold I'm going to attach there and added a little for paint and error and figure a centimeter should do it?


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Re: First time foamy build

Postby GPW » Sun Apr 17, 2016 6:41 am

Just as long as it doesn’t rub the frame is GOOD !!! :thumbsup: 8) ;)
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First time foamy build

Postby bamajoe » Sun Apr 17, 2016 8:27 am

Got some more done yesterday! The roof isn't going to hang over like that I just hadn't cut it flush yet..
The boards are screws thru the foam into the rafters for clamps. They'll get takin off of course.
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Re: First time foamy build

Postby GPW » Sun Apr 17, 2016 8:48 am

Joe, you may have hit on a good idea there , leaving a bit of the roof on the edge to act as a drip edge over the door .... :thinking:
It’s coming along nicely !!! :thumbsup: 8) :D
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Re: First time foamy build

Postby celticquetzel » Fri Apr 29, 2016 9:20 pm

This is just about how I want to do mine. Did you have to kerf the 3/4" foam or did it just bend? The temp boards holding the foam together is very clever. Looks great!
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Re: First time foamy build

Postby bamajoe » Fri Apr 29, 2016 9:24 pm

celticquetzel wrote:This is just about how I want to do mine. Did you have to kerf the 3/4" foam or did it just bend? The temp boards holding the foam together is very clever. Looks great!


I just bent it.. I think that's about as tight as it would bend tho..
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Re: First time foamy build

Postby GPW » Sat Apr 30, 2016 6:07 am

We really need to discuss heat bending foam !!! The thinner foam not only bends easily with heat , but stays in that shape when cooled , so no spring back or stresses induced by the materials memory ... :thumbsup:
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Re: First time foamy build

Postby bamajoe » Sat Apr 30, 2016 2:19 pm

GPW wrote:We really need to discuss heat bending foam !!! The thinner foam not only bends easily with heat , but stays in that shape when cooled , so no spring back or stresses induced by the materials memory ... :thumbsup:


I originally thought that I would use a heat gun to apply heat while bending it but tested it and it was actually fairly easy to bend so I didn't.. What do you think about heating some after its bent and glued down? Just to "set" it and keep the memory stress off? If I have a problem with it I think I'll try that but no problems with it pulling itself up so far..
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Re: First time foamy build

Postby GPW » Sun May 01, 2016 5:09 am

Joe , all depends what works for you ;) .... We’re always trying to find a better way to utilize Foam for these campers ... :thinking:
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First time foamy build

Postby bamajoe » Wed May 04, 2016 8:42 pm

Got a backrest/storage/table thingie built.. Not terribly pretty but I'm kinda proud of the brain fart....
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Re: First time foamy build

Postby GPW » Thu May 05, 2016 6:55 am

Cool table /rest ... :thumbsup: 8) Did you waterproof the wood with the Mix yet ? Plan to ??? I like your gusset reinforcing the vertical post !!
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Re: First time foamy build

Postby bamajoe » Thu May 05, 2016 7:48 am

I figured I would just paint it.. I've seen references to the mix but I'm not exactly sure what it is?


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Re: First time foamy build

Postby GPW » Thu May 05, 2016 11:31 am

The “mix" is a wood treatment made of 75% Mineral Spirits , and 25% Polyurethane varnish (cheaper the better) , It’s applied prior to priming and painting and helps seal all the pores in the wood to prevent water intrusion = ROT !!! :o You can even apply it at this building stage because it won’t interact with foam or TB2 . The ideal is to slobber on several coats till the wood won’t take anymore (gets shiny) , let that then dry and prime/paint and it’ll be good for a long time ... ;) Untreated wood is susceptible to the first leak that comes along , or even our infamous humidity ... :frightened: If I forget to treat wood here , I end up regretting it ... :duh:

Funny , this is how this all got started ... with “the mix” . :thumbsup: 8) :D
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Re: First time foamy build

Postby bamajoe » Thu May 05, 2016 12:40 pm

Cool. Ok I might try that.


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