Thanks and yes, lots of pictures which makes it easy to understand how I did everything. There really have not been all that many basic foamies built recently so hopefully somebody will find it useful.
The build is good enough for me even if an ugly box shape. At least it will be if it doesn't leak, implode, or some other disaster
I really am ready to start using it and stop building it. Builders fatigue has set in but not too much further to go.
- Picked up the Sika Pro caulk and sheet metal screws this evening so have all I need to do the fan tomorrow after I try to deal with the too short wires. Will open up the housing and see if I can move the wiring to the same side as it opens since that is where I put the 12V junction box and hole in the surround.
- also did an experiment to see if the bicycle inner-tube rubber can be glued with Gripper to the piano hinge to make mounting the hinge to the door easier. As long as it stays put while I am putting the screws into the frame, it will be a success. If it works, will paint the exposed portion to protect the rubber from UV.
- discovered I was painting the plywood with plain mineral spirits not the mix - DOH !!
Hehe, have two coats of the right stuff on it now.
Enjoy all !