Another source of inspiration is Jerry's Retro-Kamper: http://www.tnttt.com/viewtopic.php?f=50&t=33938.
Jerry did use 1/4" ply for the outer skin. For the tight radius parts, he "pre-bent" the ply before installing.
Swissters wrote:Take a look and let me know what you all think. I'm happy to share the Fusion file too, just drop my a line.
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